ASEN 5158 Space Habitat Design

11/11/2008


Eckart V: Physico-Chemical Life Support Subsystems

V.2 Water Management


Objectives

  1. Identify technology options for addressing water functional requirements
  2. Describe general processes employed by each
  3. Discuss pros/cons (trade factors and integration issues) associated with each
  4. Distinguish between theoretical & functional (I/O), vehicle architecture & engineering schematic, test article & operational unit

Functional Requirements: Supply potable water.  Potentially also supply hygiene water, collect atmospheric condensate (respiration and perspiration) and wastewater (hygiene, urine and ultimately fecal) as well as monitor quality throughout processing stages.

 

Requirements depend largely on water quality to be processed, output water quality desired, and degree of system closure.

-         Hygiene vs. Potable water standards

-         Recovery water streams incorporated vs. processed as waste

-         Water may also be derived from or sent to other subsystems (e.g. fuel cell, CO2 removal, sublimator heat exchanger, etc.)


Couple of related articles…

 

http://science.nasa.gov/headlines/y2000/ast02nov_1.htm

http://science.nasa.gov/headlines/y2006/30oct_eclss.htm?list134004

http://www.cnn.com/2008/TECH/space/11/10/space.station.additions.ap/index.html


Distillation (or phase change) Processes

 

Vapor Compression Distillation (VCD)

Thermoelectric Integrated Membrane Evaporation (TIMES)

Vapor Phase Catalytic Ammonia Removal (VAPCAR)

Air Evaporation and other processes


Urine Recovery

 

Vapor Compression Distillation (VCD) (Fig. V.23, p 221)

Vapor is compressed to raise saturation temperature and condensed on an evaporator

Thermally (net) passive system from balanced heat flux between evaporation and condensation, so active heat control not required

Waste heat ~ambient

Energy required for compression and thermal/mechanical losses

Can recover >96% water from urine

Rotation allows separation in weightlessness - mechanical complexity? vibration source?

Unevaporated water is circulated until solid concentration reaches specified limit

Solids removed and stored as brine

Quality depends on ammonia and VOC’s that condense in the water

Acid pretreatment can reduce NH3 formation from the urea

Evaporator must be periodically evacuated to remove noncondensible gas buildup (CO2, N2, VOC’s, etc.) to restore operational efficiency

(similar system resources, but lower power requirement than TIMES)

 

Thermoelectric Integrated Membrane Evaporation Systems (TIMES)  (Fig V.25, pp 225)

Utilizes a thermoelectric heat pump to transfer heat from a water condenser to an evaporator

Urine is pretreated with ozone (or ideally UV) and sulfuric acid to fix free NH3, inhibit microbial growth, control odor and reduce foaming

Waste is heated then pumped through hollow fiber membranes exposed to reduced pressure to evaporate

Vapor condensed on cold side of thermoelectric modules

Latent heat of condensation is reused in evaporative process

Gas/liquid separation achieved via centrifugal pump

95% recovery achievable

Generates net heat

Acid pretreatment can reduce NH3 formation from the urea

Brine must be stored as waste

Reliability of membranes is low

 

Vapor Phase Catalytic Ammonia Removal (VAPCAR) (Fig. V.24, p. 223)

PC process that combines vaporization with high temperature catalytic oxidation of the volatile impurities that vaporize with the water (NH3, VOC’s)

Designed to eliminate need for expendable chemicals

Evaporator consists of hollow fiber tubes

Waste is fed through the fibers and vaporizes

2 catalyst beds

-         First used to oxidize NH3 into nitrous oxide (N2O) and N2 and volatile hydrocarbons into CO2 and H2O.

-         Second N2O is catalytically decomposed to N2 and O2, which can be used in cabin air resupply

Urine recycle and vapor loops maintained above pasteurization temperature (steam heat) for microbial control

Recovered water only requires pH adjustment to meet potable standards

Reliability of membranes is low and operating temp is high

 

Air Evaporation Systems (AES)

Pretreated urine is pumped through a particulate filter to a wick package using a pulse feed technique

Circulating heated air used to evaporate urine water from wick, leaving solids

Dry down process results in ~100% water recovery

 

Aqueous Phase Catalytic Oxidation Post-Treatment System (APCOS)

High pressure oxygen injected into heated gaseous feed water then two phase mixture passes through catalyst to oxidize organic compounds

 

Super Critical Water - or Wet - Oxidation (SCWO)

Makes use of water in supercritical state (>647K and 2.21x207 Pa) during oxidation process to destroy organic compounds

Does not require catalyst

Normally insoluble organic compounds and oxygen become soluble at supercritical state and permits oxidation to occur in single phase

Creates potable water from all input sources

Drawbacks include high temp and pressure, material corrosion, and need for post treatment to remove toxic product gases

 

Former USSR design (used on MIR)

Urine processed by evaporation recovery and steam condensation, then purified by sorption

Used aboard MIR for generating oxygen by electrolysis

Regenerable, 80% urine reclamation produced all oxygen requirements.


Filtration Processes

 

Reverse Osmosis (RO)

Multifiltration (MF)

Electrodialysis


Osmosis refers to transfer of solvent (transfer of solute is called dialysis)

            Solvent - A substance in which another substance is dissolved, forming a solution

Solute - A substance dissolved in another substance, usually the component of a solution present in the lesser amount


Hygiene Water Recovery and Potable Processing

 

MIR Hygiene Water Recovery System Specs

0.9 L / hr recovery capacity for hygiene use

 

Membrane Processes

 

Reverse Osmosis (RO) and Ultrafiltration (UF, lower pressure than RO) (Figs. V.26 & V.27, pp. 230-231)

Osmosis driven transport (less concentrated to more)

RO – opposite, facilitated by applying pressure to exceed osmotic pressure and force water transport across a semi-permeable membrane, leaving ions and organics

Filters most suspended particles, but small organic compounds pass through

Small volume of permeate must be further processed

Staged process: UF (to remove larger contaminants) à RO

High temp used to pasteurize

Projected power consumption 10 Wh/kg water

Concerns again with hollow fiber clogging

 

Multifiltration (MF)

MF of condensate from THC subsystem and CO2 reduction processes

Flow through filters and packed columns in series

            1 – particulates removed by filtration

            2 – suspended organics removed by activated charcoal

            3 – inorganics removed by cation/anion exchange resin beds

            4 – system heated to pasteurize or chemically treated (iodinated MCV)

Delta P only needed to overcome filter backpressure

Simple design, but high need for consumables

 

Electrodialysis or Diffusion Dialysis (Fig. V.28, p. 234)

Utilizes ion exchange resins and membranes to deionize feed water

Electrical potential directs ion transport through membrane into adjacent compartment

Ion exchange resin is continuously electrically regenerated, no chemicals required

Outputs – brine and purified DI water (‘polished’ water)

Highly complex system

 


Water Recovery from Condensate

 

Former USSR System used on Salyut and MIR

Treated to potable standards with mineral salts and preserved with ionic silver

Used for food prep and shower

4 kWh / m3 water processed

100% recovery

System mass – 0.2 kg / kg recovered water (assumed from consumables?)


Water Quality Monitoring

 

Need for rapid enumeration of pathogens and other ‘undesirables’

            Frequent - PH, NH3, TOC, Conductivity, Microbial

            Periodic - Color, odor, turbidity, foaming, heavy metal concentrations

            Taste

 

Continuous (or frequent) measurements

 

Silver purification

Iodine addition AND removal before consumption

MCV = Microbial Check Valve

ACTEX = Activated Carbon/Ion Exchange assembly used on shuttle


 

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