ASEN 5158 Space Habitat Design

10/28/2008


Eckart IV: Fundamentals of Life Support Systems

 

Learning Objectives

 

  1. Describe the general spacecraft cabin conditions historically used by the US and Russian Programs
  2. Describe the primary goals and typical functional breakdown of a spacecraft life support system
  3. Identify the basic options for life support consumable provision
  4. Distinguish between open/closed loop systems, regenerable/non-regenerable, and PhysicoChemical/Biological LSS approaches
  5. Describe the functional mass and energy flows for spacecraft ECLSS components
  6. Formulate a ‘mid-level of detail’ functional schematic for a spacecraft ECLSS

 


Early High Altitude Balloon Life Support System Evolution

 

1927US Army Air Corps Capt. Gray reached a record 42,470 feet in an open basket balloon, but ran out of oxygen, fell unconscious and died.  His highly publicized death demonstrated the need for improved life support systems

 

1934 – Explorer I high altitude H2/air balloon exploded.  Capt. Stevens and his 2 crewmates barely escaped by parachute due to hatch egress difficulties.  (Explorer II hatch was widened and gas switched to He)

 

1935 – To ensure that it attained a record altitude (72,395 feet), Explorer II’s balloon was enlarged, the crew cut from 3 to 2, and its scientific payload (the rationale for the flight) was halved…

 


Where does Space Begin?

 

50 miles (264,000 ft or 80 km) recognized by the USAF as being in space

- Astronaut wings awarded to three civilian research pilots who flew the X-15 into space in the mid-1960s (8/23/05)

 

62 miles (328,000 ft or 100 km) internationally accepted boundary of space set by the Fédération Aéronautique Internationale

 


‘Space Flight Pioneers’

 

Before humans actually went into space, one of the prevailing theories of the perils of space flight was that humans might not be able to survive long periods of weightlessness.  For several years, there had been a serious debate among scientists about the effects of prolonged weightlessness.

 

American and Russian scientists utilized animals - mainly monkeys, chimps and dogs - in order to test each country's ability to launch a living organism into space and bring it back alive and unharmed.

 

On June 11, 1948, a V-2 Blossom launched into space from White Sands, New Mexico carrying Albert I, a rhesus monkey.

 

The V-2 rockets carried Air Force Aero Medical Laboratory monkeys named Albert I, II, III, and IV high in the atmosphere to see how they might withstand space conditions. All of the monkeys survived the upward trip, but were killed when parachutes failed to open and the nose cones impacted the ground.

 

On August 31, 1948, another V-2 was launched and carried a mouse that was photographed in flight and survived impact.   In May 1950, the last of the five Aeromedical Laboratory V-2 launches (known as the Albert Series) carried a mouse that was photographed in flight and survived impact.

 

On September 20, 1951, a monkey named Yorick was recovered after an Aerobee missile flight of 236,000 feet at Holloman Air Force Base, New Mexico. Yorick got a fair amount of press as the first monkey to live through a space flight.

 

On Nov. 3, 1957, Sputkik II carried the first animal launched into orbit (Laika) using an open-loop LSS

 

The first US monkey in sub-orbital space was a squirrel monkey called Gordo. Gordo was launched into space on December 13, 1958, in the nose cone of the US Army rocket Jupiter AM-13. Gordo did well in the flight, but drowned in the Atlantic Ocean when the flotation device on the nose cone failed and it sank.

 

The subsequent success of Ham’s Mercury capsule flight led directly to the launch of Alan Shepard on America's first human suborbital flight on May 5, 1961.  After the flight Ham lived for 17 years in the National Zoo in Washington D.C., then in a zoo in North Carolina before dying at the age of 27 on January 19, 1983. 

 

The US’s first non-human primate in orbit was the chimp Enos launched November 29, 1961, in a Mercury capsule in preparation for manned flight. Enos was said to be the first "living being" sent to orbit by the United States. Enos blasted off atop an Atlas 5 rocket and completed two orbits before being brought down one orbit early because his Mercury capsule was not performing exactly as planned. Even so, Enos successfully performed his jobs in space. After the success of the chimp's flight, John Glenn was launched on February 20, 1962, to become the first American to orbit Earth.

 

http://history.nasa.gov/animals.html


Human Spacecraft and Life Support System Highlights

 

Vostok 1 (April 12, 1961)

  • First human in space (Yuri Gagarin)
  • sea level pressure, 21% O2, 79% N2 (effective volume ~2 m3)
  • 1 person, semi-closed LSS

 

Voskhod (1964-65)

  • 3 crew
  • inflatable airlock
  • first EVA performed

 

Mercury Program (May 1961- May 1963)

  • Original 7 US astronauts
  • 6 flights
  • Basic survival and life support demonstrated
  • Pressure suit (temperature and humidity) and cabin subsystems (ventilation, temperature and pressure)
  • 100% O2 at 5 psi (high pressure storage)
  • 1 person (1.5 m3)

Gemini Program (March 1965 – November 1966)

  • 10 flights, planning began in 1961
  • Duration up to 14 days (coincident with Lunar mission duration)
  • Designed to study performance and physiological limits
  • First US EVA
  • 100% O2 at 5 psi (supercritical storage, less mass/volume for storage tank)
  • integrated heat exchanger / water sep
  • 2 people (3 m3)

Apollo Program (January 1967 – December 1972)

  • 11 flights
  • Goal as stated by JFK in 1961 … to land a man on the moon and return safely to Earth before the decade is out.
  • Apollo 11 (July 1969)
  • 6 landings total through 1972
  • Total of 12 men have been on the moon
  • 100% O2 at 5 psi on orbit
  • 60% O2 / 40% N2 during launch
  • ~1 kg / day atmosphere leakage

 

2 LSS’s (CSM and LM independent)

·        Lunar Module (2 people) (5 m3), stowed water, no overboard urine venting, iodine

·        Command and Servicing Module (CSM), 3 people, (7 m3), on orbit fuel cell water production, cholorinated water


Soyuz Program (1960’s and 70’s)

  • Originally intended to be USSR’s lunar program
  • 3 person (5 m3)
  • pressure between 13.7-16.4 psia, 2.7-3.9 psi ppO2, 3 people

 

Salyut 1 (1970’s and 80’s)

  • First Space Station Launched April 19, 1971
  • Condensate and wash water recovery added on Salyut 6
  • 3 person (81 m3)
  • pressure between 13.5-18.5 psia, 3.1-4.6 psi ppO2

Skylab (May 1973 – February 1974)

  • 3 missions – 28, 59 and 84 days
  • 3 crewmembers each
  • Habitable volume of ~300 m3 (vs. 1-8 m3 for the previous craft)
  • 35,400 kg total mass
  • 72% O2 / 28% N2 at 5 psi
  • 2 bed Molecular Sieve for CO2 removal
  • Urine stored and returned for analysis

 

Apollo-Soyuz Test Project (ASTP, July 1975)

  • 1 flight (July 75)
  • 9 days

US Space Shuttle

  • STS-1 First flight – April 12, 1981
  • 51-L Challenger accident – January 28, 1986
  • STS-107 Columbia accident – February 1, 2003
  • Upcoming shuttle launch schedule

 

Orbiter (71 m3, approximately 68,000 kg)

  • Sea level pressure 3.1 psi ppO2 (21%)
  • 10.2 psia pre-EVA, 30% O2

 

ET and SRB’s, along with the Orbiter, make up the overall Space Transportation System (STS)

Spacelab (~70 m3)

SPACEHAB (~31 m3)


MIR (1980’s and 90’s into early 2001)

·        Launched February 19, 1986

  • Expected Lifetime of "at least 5 years"
  • Deorbited March 23, 2001

Mir Space Station - Base Block, Kvant 1, Kvant 2, Kristall, Spektr and Priroda (~90 m3 ea.) sea level pressure, up to 6.8 psia ppO2 (21-40%)

Russian Space Shuttle Buran


Shuttle-Mir Program (February 1994 – June 1998)

  • Shuttle / MIR Phase 1 Program - 7 US astronaut excursions of approximately 4 months
  • ~standard atmosphere conditions

 

International Space Station (ISS)

  • 16 nations participating:
    • United States, Canada, Japan, Russia, Belgium, Denmark, France, Germany, Italy, The Netherlands, Norway, Spain, Sweden, Switzerland, United Kingdom and Brazil
  • First element "Zarya" launched November 1998
  • Second component "Unity" mated during STS-88 and ISS entered for the first time on 10 December 1998
  • Standard atmosphere conditions
  • Permanent crew rotations as of 31 Oct 2000
  • See the ISS from Boulder

 


ECLSS Primary Design Goals

 

Goal of a spacecraft ECLSS is to provide a controlled, physiologically acceptable environment

 

Overcoming the Space Flight Environment

Vacuum à Pressure Shell

Weightlessness (also Launch Loads / Variable g) à Design

Micrometeoroids à Shielding

Radiation à Shielding (active vs. passive) and Mission Design factors

Temperature Extremes à Insulate / Radiate

 

Satisfy physiological needs of the crew

Metabolic (oxygen, water, food and waste)

Environmental (pressure, thermal control)

 

Provide resources for hygiene, medical and science needs and other systems (e.g. EVA) and leakage

 

Crew = resource consumer / waste producer

ECLSS = resource provider / waste collector

 

            Human I/O = ECLSS O/I


Overview

 

Humans are essentially open systems wrt mass and energy

Earth is ‘basically’ closed wrt mass, but open wrt energy

 

Traditional components of an LSS – air, water and food provision and waste collection

 

Additional factors – vibration, noise, temperature, pressure, radiation protection, EM exposure, gravity-dependent issues, etc.

 

5 Primary LSS Components (per the text)

 

1. Atmosphere Management (CO2, O2, N2, TCC, THC, FDS)

2. Water Management – potable, hygiene and recovery

3. Food Supply – provision and/or production

4. Waste Processing – collect, store, process from trash, water and food waste

5. Safety – FDS, radiation shielding

 

I would substitute ‘Health and Habitability’ for #5 (moving FDS and shielding to atmosphere / pressure vessel management) and add a 6th category

 

5a. Health and Habitability – emergency treatment, exercise devices and human factors

6. EVA


Basic Options for Meeting the Requirements

 

Launch all consumables at the start

Periodically resupply consumables

Recycle consumables in flight

Utilize in situ resources (ISRU)

 

LSS Classifications

Regenerative

Non-regenerative

Open loop

Closed loop

NOTE:  The above 4 options must be followed by the phrase ‘with respect to’ and explained in appropriate context of consumable mass, energy, technology, etc.

 

Physico/Chemical

Biological

Hybrid systems

 

Radiation and debris shielding can be included as an ECLSS function, but is usually considered part of spacecraft structures

 

Longer term concerns

            Human Factors / Psychological and

            Biomedical Countermeasures


Atmosphere

 

Provide Oxygen

3.1 psia ppO2 (160 torr) = Normoxic

21% of 1 standard atm (14.7 psia or 760 torr)

Too little O2 = hypoxia

Too much O2 = toxicity

 

Remove CO2

Too much = blood becomes acidic – no O2 – fainting

Too little = alkaline – hyperventilation – fainting

CO2 in the 2000-3000 ppm range in the orbiter

10,000 (1%) – safety limit

 

Engineering / Physiology Atmosphere Trade Variables

 

Normoxic baseline (may consider hyperoxic or hypoxic limits?)

Minimize flammability (<30% O2)

Sufficient density for convective cooling

Efficiently remove CO2 and Humidity

Minimize risk of DCS during EVA (caisson disease, the Bends)

Sufficient pressure shell structural strength

Compensate for cabin leakage


Maintain spacecraft thermal equilibrium between heat generated/absorbed and heat radiated to space

 

Spacecraft attitude and structural / surface properties à thermal absorptivity / reflectivity / transmissivity effects

Overall cabin set point - heat load / forced convection via cabin air or cold plate conduction / water / freon / space

Individual heat balance - clothing, sleeping bag, directed airflow

Also must account for humidity control - water separation / collection / stowage / dump / recycle


Water

 

Potable water has highest standards

Iodine or silver biocide

Monitoring

pH, ammonia, TOC, electrical conductivity and microbial concentrations (CFU’s)

Color, odor, turbidity, foaming and heavy metal accumulation

Hygiene water standards less stringent, but total mass may be greater


Total estimated consumables per person per year (illustrated value range adapted from Eckart, 1996 and Clement, 2003)

Note: For actual ‘design to’ values, consult and cite a source such as NASA’s Baseline Values and Assumptions Document (BVAD)

 

Food = 219-303 kg (~3x body mass)

Oxygen = 226-292 kg (~ 4x body mass)

Potable Water = 1132-1300 kg (~17x body mass)

Hygiene Water = 2000 kg (?)

Laundry Water = 4500 kg (?)

 

Up to ~8400 kg total consumables per person per year (for a full up laundry and hygiene system)

 

Water = Greatest single mass consumable in general

(~7800 kg/person/year in this case, or 2058 gal, which is still only ~5.6 gal/day)

 

à treatment technologies, mass, power, processing time, consumable mass, etc.


Food

 

Provision, storage and preparation

Not always considered part of ECLSS

Processing ranges from ready-to-eat or rehydration to grow, harvest, modify and cook

 

USDA guidelines met for balanced meals

there’s a lot of current debate about these guidelines

Short term flight probably not an issue

 

Current criteria

Minimal in-flight preparation

Minimal waste

Ambient stowage

Good taste

Also need to consider for longer durations

Stability

Variety

Production during mission


Waste

 

Collect, transport, store, stabilize, treat or dispose

CO2, Urine and Feces, non-edible biomass, non-recoverable liquids/solids, wet/dry trash

 

Becomes increasingly difficult to define ‘waste’ as system closure level increases


Habitability Factors

 

Various aspects of the environmental design requirements driven by human needs to maintain physiological and psychological well being

 Habitability encompasses:

Life Support Basics (e.g. air, water, food, etc.)

`Human Factors (e.g. workstation layout, lighting, etc.)

 

Short term

climate, illumination, radiation, odor, noise, vibration, interior layout, hygiene, etc.

Long term

crew composition / interpersonal dynamics, crisis management, motivation, communication, meal periods, privacy, mental care, off duty activities, etc.

 

Basic drivers in systems and architectural design and development processes for human spacecraft


Key ECLSS Design Drivers

 

Human I/O’s

Environments Encountered

Mission Element Durations

EVA Plans

 

Launch Mass vs. Performance and Risk Factors


ECLSS Design Process

 

Development of a S/C LSS is an iterative process involving functional definition, technology evaluation, sys configs, integrated analyses (experimental and modeled) and ultimate testing and flight qualifying of HW and SW

 

Initially – simplified scenarios used to evaluate requirements and constraints

Top level trade studies next conducted using simple models of technology candidates to identify most suitable combinations given mission requirements

Performance and Risk Factors are then evaluated by testing at the component / subsystem / system levels

Finally, human flight qualification process starts


See Figure IV.1, pg 84 – Life Support Functions and Interrelationships

 

See Table IV.4 gives good summary of “functional” requirements and their associated break-even times, for a regenerative LSS without imposing design solutions

 

Provision of O2                        always

CO2 reduction                         months-years

Provision of potable H2O         always

Provision of hygiene H2O         months-years

Urine processing                       months-years

(Solid) Waste processing          years

Provision of food                      always

 

Table IV.5 now brings in candidate solutions

Likewise, tables IV.6 and IV.7 similarly address need based on duration and introduce additional technologies

In both cases, however, the requirements are not clearly defined at the “functional” level


Factors Affecting Loop Closure

 

Closure must also be traded against factors such as power and volume (by ESM) and cost (budget).

 

Other variables: Crew size, mission duration, leakage, resupply capability (STS, ISS, moon, Mars), power availability, volume fraction allocated in the S/C, launch cost ($10k/lb currently), g-dependencies, safety / reliability, in situ resources, etc.

 

Reliability and Safety Concerns

 

Redundancy and Contingency Philosophies


Developing an ECLSS Functional Schematic

 

Meet requirements for environmental control parameters (non-consumables) and human I/O’s (consumables)

 

ECLSS Functions

 

Atmosphere

Control total cabin pressure

Control gas composition / partial pressures

- Provide Oxygen (and any necessary buffer gas)

Control temperature

Remove humidity

Remove CO2 and TC’s

Provide ventilation

Monitor atmosphere parameters

Provide fire detection / suppression

 

Water

Provide potable (and potentially hygiene water)

Store, distribute and monitor quality

Collect condensate from atmosphere

 

Food

Provide, store, prepare

 

Waste

Collect, process, store/jettison any non-recoverable waste streams


 

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