ASEN 5158 Space Habitat Design

12/11/08


•         Space Shuttle ECLSS Overview (slides are posted in the notes on the homepage)

•         Recap of what we covered

•         Summary of what else you need to know

•         Final Exam Review


What we covered, primary course material

An Introduction to Human Spaceflight (Ch. 1)

Designing Human Space Missions (Ch. 2)

The Space Environment – Hazards and Effects (Ch. 3)

Surface Environments (Ch. 4)

Physiology of Spaceflight (Ch. 5)

Human Factors of Crewed Spaceflight (Ch. 6)

Psychology of Spaceflight (Ch. 7)

Safety of Crewed Spaceflight (Ch. 8)

Orbit Selection and Astrodynamics (Ch. 9)

Entry, Descent, Landing and Ascent (Ch. 10)

Designing and Sizing Space Elements (Ch. 11)

Transfer, Entry, Landing and Ascent Vehicles (Ch. 12)

Designing, Sizing and Integrating a Surface Base (Ch. 13)

Environmental Control and Life Support Systems (ECLSS) (Ch. 17)

            -- supplemented with additional details from Eckart

Crew Accommodations (Ch. 18)

Extravehicular Activity (EVA) Systems (Ch. 22)

 

What is not covered in this course

Planetary Surface Vehicles (Ch. 14)

Space Robotics (Ch. 23)

Estimating the Cost of Crewed Space Systems (Ch. 29)

International Crewed Missions (Ch. 30)

Mars Design Example (Ch. 31)

 

Quick overview of the rest from an integration perspective

In-situ Resources (Ch. 15)

Thermal Control (Ch. 16)

Attitude Determination and Control (Ch. 19)

Designing Power Systems (Ch. 20)

Structures (Ch. 21)

Propulsion Systems (Ch. 24)

Selecting Launch and Transfer Vehicles (Ch. 25)

Mission Operations for Crewed Spaceflight (Ch. 26)

Command, Control and Communications Architecture (Ch. 27)

Space Logistics Support (Ch. 28)


In-situ Resources (Ch. 15)

  1. Determine requirements for resources

            - fuel, O2, water, food, materials, power

  1. Locate and access resources
  2. Choose extraction method
  3. Choose process conditions
  4. Choose process duration (drives buffer size)
  5. Determine yield (rate)
  6. Derive systems requirements
  7. Refine trade-offs

Thermal Control (Ch. 16)

•         Heat Sources

–        Humans

–        Avionics / Lighting / Power

–        Equipment / Payloads

–        External Radiative

•         Incident solar, Earth IR and Earth albedo

–        Planetary Surface

•         conductive

–        Other vehicles

•         Heat Sinks

–        Space

•         radiative, evaporative, sublimative

–        Equipment / Payloads

–        Planetary Surface

•         conductive / convective

–        Other vehicles

 

Objective:  Collect, transport and remove heat to maintain thermal equilibrium

 

Designing a Thermal Control System

Identify duration and destination of mission phases

Define thermal environment(s) – hot/cold

- natural and induced

Determine heat sink(s)

            - short duration (expendables, capacitors)

            - long duration (radiative)

Size thermal system by summing loads – high/low

            - electrical power = heat

Determine thermal ranges for crew and equipment

Identify heat transport paths

Develop thermal models to analyze energy balance

            - consider hot/high and cold/low boundary conditions

Size system and select hardware (processes)

            - consider averages, peaks and redundancy needs


Attitude Determination and Control (Ch. 19)

•         From the habitat’s perspective, primarily concerns are Mass and CG

•         ADCS also contributes to the mass

–        RCS and propellant, Gyros, etc.

–        Probably don’t want to use spin stabilized, unless considering artificial gravity…


Designing Power Systems (Ch. 20)

•         Function:  Provide safe, reliable, consistent source of regulated energy

•         3 primary elements

–        Source, Storage, Management/distribution

•         Sum requirements from all systems

–        Peak, average and startup spikes

•         Define source options (time dependent, see Fig 20.2 in the HSMAD)

•         Down-select

•         Add distribution mass

•         Coordinate with thermal for dissipation needs


Structures (Ch. 21)

•         Primary – backbone, main load carrying structure of the vehicle (launch and delta-P)

•         Secondary – appendages (booms, solar panels, equipment, etc.)

•         Tertiary – mechanisms, hinges, brackets, etc.

•         May also include integrated function of MMOD, radiation and thermal protection

•         Estimated 21% of s/c dry mass for structures and mechanisms, greater for human s/c

 

Analysis Requirements

•         Strength, stiffness and natural frequencies

•         Dynamic envelope and coupled loads

•         Mass and CG

•         Positional stability and thermal expansion coefficients

•         Environmental compatibility and degradation

•         Fatigue lifetime and maintenance


Propulsion Systems (Ch. 24)

•         Determine inert mass (everything but the propellant) of prop system

•         Evaluate selected system thrust and performance (Isp)

•         Determine propellant mass needed for maneuvers and add to total mass

•         Define propellant handling parameters


Selecting Launch and Transfer Vehicles (Ch. 25)

•         Determine required delta V’s via Orbit Determination Analysis

–        Launch / Ascent

–        Abort / Contingency scenarios

–        Control thrusters

–        Orbital maneuvering

–        Rendezvous and Prox Ops

–        Descent and landing

•         Select existing or design new rockets

–        May consist of multiple vehicles and more than one launch and landing


Mission Operations for Crewed Spaceflight (Ch. 26)

•         Identify mission operation components for crewed spaceflight (Con Ops)

•         Describe mission operation functions (what)

•         Distinguish between ground, autonomous, and crew control elements (how)

•         Outline concepts for mission planning

–        Objectives, training, real-time support

•         Classifications for mission procedures

–        Nominal, Alternative, Malfunction, IFM

•         Define communication transport needs

–        Voice, images, video or data

–        Uplink and downlink


Command, Control and Communications (Ch. 27)

•         Key Requirements

–        Data type and rate, and frequency availability

–        Source to destination distance

•         End-to-End (E/E) delay (i.e., time lag)

–        Allowable bit error rate (BER)

–        Internal / external comm and data transfer

–        EVA / Rover comm

–        Telemetry, Tracking and Control (TT&C) drivers

–        Relay Satellite / Ground Station Coverage

•         Architecture options and supporting systems

–        Wireless vs. hardwired

–        Mass, power and thermal requirements


Space Logistics Support (Ch. 28)

•         a.k.a. Life Cycle Engineering

–        Cradle to Grave

•         Human space missions operate with very limited (and expensive in terms of launch mass) resources, which amplifies the need for innovative solutions - especially since most designs are one-off concepts

•         A program already in production won’t benefit, changes are too costly

•         Intimately linked with mission concept


Summary

1.      Define top-level Mission Objectives and Constraints

2.      Decide on # of crew, duration and destination

3.      Heuristically estimate habitable volume (based on 2)

4.      Derive Minimal Functional Requirements needed to keep the crew alive and accomplish the mission goals

5.      Define operating environment and spacecraft subsystems

a.       Atmospheric Conditions (pressure and gas makeup)

b.      Structures, ECLSS, (EVA) Crew/PL Accommodations, C3, Power, Thermal, Prop

6.      Develop an integrated functional schematic

7.      Identify technologies candidates that can meet each identified function

8.      Determine consumable & infrastructure mass & volume

a.       m = f (# crew, mission duration, power, cooling, prop, etc.), but not prop fuel yet

9.      Determine total pressurized volume

a.       Habitable + internal Infrastructure & Consumables (including leakage)

10.  Calculate total structural mass

a.       m = f (total volume, delta-P, launch/landing loads, CG, thermal, MMOD, rad, leakage)

11.  Sum up integrated s/c mass from above results including external components, crew, suits and payloads

12.  Sum up delta V requirements to perform required flight ops

13.  Determine propulsion fuel mass 

a.       prop mass = f (delta V, Mbo)

14.  Compare results to heuristic data as a sanity check

15.  Conduct Probability and Risk Analysis (MTBF, FMEA)

16.  Add new functions and/or additional components to reduce risk (redundancy, FOS) or improve performance (operational efficiency, human factors)

17.  Iterate until satisfactory design achieved


Final Exam

•         Part 1 – Take home – CAETE students, email me for this ~6 days in advance of when you schedule your in-class proctored exam

– click here for Water Recovery System ppt info slides

•         Part 2 – in class Monday 1:30

Closed book, neighbors

Comprehensive

Review Exam 1 and 2


Design Process

•         Define requirements and constraints

–        Mission driven, human enabled

–        Determine functions needed and range of options

–        Make us of heuristics and historic insight

•         Generate vehicle concepts and alternatives

–        Brainstorming period

–        Concept of Operations (ConOps)

•         Select options for further development

–        Based on trade studies, risk analysis (FMEA)

•         Establish conceptual design

–        Sufficient detail to assess feasibility, reliability & cost

–        Develop Logistics plan

•         Evaluate and down-select to baseline

–        Verify solution against requirements and constraints

–        Iterate until time or funding runs out…


 

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